Applied Sciences (Jul 2025)
Design and Validation of the MANTiS-32 Wireless Monitoring System for Real-Time Performance-Based Structural Assessment
Abstract
This study aims to develop an integrated wireless monitoring system named MANTiS-32, which leverages an open-source platform to enable autonomous modular operation, high-speed large-volume data transmission via Wi-Fi, and the integration of multiple complex sensors. The MANTiS-32 system is composed of ESP32-based MANTiS-32 hubs connected to eight MPU-6050 sensors each via RS485. Four MANTiS-32 hubs transmit data to a main PC through an access point (AP), making the system suitable for real-time monitoring of modal information necessary for structural performance evaluation. The fundamental performance of the developed MANTiS-32 system was validated to demonstrate its effectiveness. The evaluation included assessments of acceleration and frequency response measurement performance, wireless communication capabilities, and real-time data acquisition between the MANTiS-32 hub and the eight connected MPU-6050 sensors. To assess the feasibility of using MANTiS-32 for performance monitoring, a flexible model cable-stayed bridge, representing a mid- to long-span bridge, was designed. The system’s ability to perform real-time monitoring of the dynamic characteristics of the bridge model was confirmed. A total of 26 MPU-6050 sensors were distributed across four MANTiS-32 hubs, and real-time data acquisition was successfully achieved through an AP (ipTIME A3004T) without any bottleneck or synchronization issues between the hubs. Vibration data collected from the model bridge were analyzed in real time to extract dynamic characteristics, such as natural frequencies, mode shapes, and damping ratios. The extracted dynamic characteristics showed a measurement error of less than approximately 1.6%, validating the high-precision performance of the MANTiS-32 wireless monitoring system for real-time structural performance evaluation.
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