The Multi-Parametric Weight Optimization of a Hydraulic Actuator

Abstract

This research was derived from the experimental observation that hydraulic actuators are positioned on machines that are subjected to movements and whose dynamic actions, the accelerations, are very high; it is acceptable to think of an actuator for an anthropomorphic robot. From this point of view, the weight of the actuator plays a fundamental role in the performance of the machine. In order to face this problem, a real hydraulic cylinder has been designed (for use on an earth moving machine) both analytically (adopting the theories of continuous mechanics) and numerically through finite element analysis. The results obtained were then generalized by determining functions that in relation to specific values of the variables, such as working pressure, allow one to determine the minimum weight of the component and its geometric configuration. The functions also made it possible to identify the most significant contributions to the overall weight of the component and therefore the elements on which to focus the subsequent lightening process. In particular, the greatest contribution is made by obtaining relations that are completely general and therefore adaptable to different case studies.

Keywords

• hydraulic actuators
• design of hydraulic cylinder
• finite element analyses
• weight function
• lightweight