Fluid dynamics and energy efficiency of submerged combustion process for treating wastewater with high salinity and COD concentration

Abstract

Focusing on submerged combustion technology for the treatment of high salinity and high chemical oxygen demand (COD) wastewater, this study explores the characteristics of gas-liquid two-phase flow and heat transfer during the submerged combustion process, employing both experimental and numerical simulation methods.Consequently, the impact of essential parameters on the efficacy of submerged combustion in treating wastewater was analyzed. The experimental results show that increasing the fuel flow rate and immersion depth is beneficial to improve the temperature rise rate and shorten the evaporation time. With the increase of the organic solution flow rate and the initial COD value of the organic solution, the COD removal rate decreased, and the effect of the organic solution flow rate on the COD removal efficiency was more obvious. The use of a flat orifice plate or tapered orifice plate immersed tube structure can improve the thermal efficiency by over 10%. However, it is not conducive to the stability of the pressure in the combustor, increasing the fluctuation of the liquid level. Compared with that of traditional single-effect evaporation crystallization, the energy consumption of the submerged combustion device is decreased, and the total operation cost is reduced by 22.5%.

Keywords

• Submerged combustion
• High salinity and high COD wastewater
• Multiphase flow
• Energy efficiency