IEEE Access (Jan 2022)
Physics-Based Digital Twins Merging With Machines: Cases of Mobile Log Crane and Rotating Machine
- Emil Kurvinen,
- Antero Kutvonen,
- Juhani Ukko,
- Qasim Khadim,
- Yashar Shabbouei Hagh,
- Suraj Jaiswal,
- Neda Neisi,
- Victor Zhidchenko,
- Juha Kortelainen,
- Mira Timperi,
- Kirsi Kokkonen,
- Juha Virtanen,
- Akhtar Zeb,
- Ville Lamsa,
- Vesa Nieminen,
- Jukka Junttila,
- Mikko Savolainen,
- Tuija Rantala,
- Tiina Valjakka,
- Ilkka Donoghue,
- Kalle Elfvengren,
- Mina Nasiri,
- Tero Rantala,
- Ilya Kurinov,
- Eerik Sikanen,
- Lauri Pyrhonen,
- Lea Hannola,
- Heikki Handroos,
- Hannu Rantanen,
- Minna Saunila,
- Jussi Sopanen,
- Aki Mikkola
Affiliations
- Emil Kurvinen
- ORCiD
- Department of Mechanical Engineering, Materials and Mechanical Engineering, University of Oulu, Oulu, Finland
- Antero Kutvonen
- ORCiD
- School of Engineering Science, Lappeenranta-Lahti University of Technology LUT, Lappeenranta, Finland
- Juhani Ukko
- ORCiD
- School of Engineering Science, Lappeenranta-Lahti University of Technology LUT, Lahti, Finland
- Qasim Khadim
- ORCiD
- Department of Mechanical Engineering, School of Energy Systems, Lappeenranta-Lahti University of Technology LUT, Lappeenranta, Finland
- Yashar Shabbouei Hagh
- ORCiD
- Department of Mechanical Engineering, School of Energy Systems, Lappeenranta-Lahti University of Technology LUT, Lappeenranta, Finland
- Suraj Jaiswal
- ORCiD
- Department of Mechanical Engineering, School of Energy Systems, Lappeenranta-Lahti University of Technology LUT, Lappeenranta, Finland
- Neda Neisi
- ORCiD
- Department of Mechanical Engineering, School of Energy Systems, Lappeenranta-Lahti University of Technology LUT, Lappeenranta, Finland
- Victor Zhidchenko
- ORCiD
- Department of Mechanical Engineering, School of Energy Systems, Lappeenranta-Lahti University of Technology LUT, Lappeenranta, Finland
- Juha Kortelainen
- ORCiD
- VTT Technical Research Centre of Finland, Espoo, Finland
- Mira Timperi
- School of Engineering Science, Lappeenranta-Lahti University of Technology LUT, Lappeenranta, Finland
- Kirsi Kokkonen
- School of Engineering Science, Lappeenranta-Lahti University of Technology LUT, Lappeenranta, Finland
- Juha Virtanen
- ORCiD
- VTT Technical Research Centre of Finland, Espoo, Finland
- Akhtar Zeb
- ORCiD
- VTT Technical Research Centre of Finland, Espoo, Finland
- Ville Lamsa
- ORCiD
- VTT Technical Research Centre of Finland, Espoo, Finland
- Vesa Nieminen
- ORCiD
- VTT Technical Research Centre of Finland, Espoo, Finland
- Jukka Junttila
- ORCiD
- VTT Technical Research Centre of Finland, Espoo, Finland
- Mikko Savolainen
- VTT Technical Research Centre of Finland, Espoo, Finland
- Tuija Rantala
- VTT Technical Research Centre of Finland, Espoo, Finland
- Tiina Valjakka
- VTT Technical Research Centre of Finland, Espoo, Finland
- Ilkka Donoghue
- School of Engineering Science, Lappeenranta-Lahti University of Technology LUT, Lappeenranta, Finland
- Kalle Elfvengren
- ORCiD
- School of Engineering Science, Lappeenranta-Lahti University of Technology LUT, Lappeenranta, Finland
- Mina Nasiri
- School of Engineering Science, Lappeenranta-Lahti University of Technology LUT, Lahti, Finland
- Tero Rantala
- ORCiD
- School of Engineering Science, Lappeenranta-Lahti University of Technology LUT, Lahti, Finland
- Ilya Kurinov
- ORCiD
- Department of Mechanical Engineering, School of Energy Systems, Lappeenranta-Lahti University of Technology LUT, Lappeenranta, Finland
- Eerik Sikanen
- ORCiD
- Department of Mechanical Engineering, School of Energy Systems, Lappeenranta-Lahti University of Technology LUT, Lappeenranta, Finland
- Lauri Pyrhonen
- ORCiD
- Department of Mechanical Engineering, School of Energy Systems, Lappeenranta-Lahti University of Technology LUT, Lappeenranta, Finland
- Lea Hannola
- ORCiD
- School of Engineering Science, Lappeenranta-Lahti University of Technology LUT, Lappeenranta, Finland
- Heikki Handroos
- ORCiD
- Department of Mechanical Engineering, School of Energy Systems, Lappeenranta-Lahti University of Technology LUT, Lappeenranta, Finland
- Hannu Rantanen
- School of Engineering Science, Lappeenranta-Lahti University of Technology LUT, Lahti, Finland
- Minna Saunila
- School of Engineering Science, Lappeenranta-Lahti University of Technology LUT, Lahti, Finland
- Jussi Sopanen
- ORCiD
- Department of Mechanical Engineering, School of Energy Systems, Lappeenranta-Lahti University of Technology LUT, Lappeenranta, Finland
- Aki Mikkola
- ORCiD
- Department of Mechanical Engineering, School of Energy Systems, Lappeenranta-Lahti University of Technology LUT, Lappeenranta, Finland
- DOI
- https://doi.org/10.1109/ACCESS.2022.3170430
- Journal volume & issue
-
Vol. 10
pp. 45962 – 45978
Abstract
Real-world products and physics-based simulations are becoming interconnected. In particular, real-time capable dynamic simulation has made it possible for simulation models to run in parallel and simultaneously with operating machinery. This capability combined with state observer techniques such as Kalman filtering have enabled the synchronization between simulation and the real world. State estimator techniques can be applied to estimate unmeasured quantities, also referred as virtual sensing, or to enhance the quality of measured signals. Although synchronized models could be used in a number of ways, value creation and business model development are currently defining the most practical and beneficial use cases from a business perspective. The research reported here reveals the communication and collaboration methods that lead to economically relevant technology solutions. Two case examples are given that demonstrate the proposed methodology. The work benefited from the broad perspective of researchers from different backgrounds and the joint effort to drive the technology development towards business relevant cases.
Keywords
- Multibody simulation
- finite element method
- Kalman filter
- state estimation
- parameter estimation
- physics-based simulation