Numerical Investigation of Latent Thermal Storage in a Compact Heat Exchanger Using Mini-Channels

Abstract

This paper aims to numerically investigate the thermal enhancement of a latent thermal energy storage component with mini-channels as air passages. The investigated channels in two sizes of internal air passages (channel-1 with dh = 1.6 mm and channel-2 with dh = 2.3 mm) are oriented vertically in a cuboid of 0.15 × 0.15 × 0.1 m3 with RT22 as the PCM located in the shell. The phase change is simulated with a fixed inlet temperature of air, using ANSYS Fluent 19.5, with a varying number of channels and a ranging air flow rate entering the component. The results show that the phase change power of the LTES improves with by increasing the number of channels at the cost of a decrease in the storage capacity. Given a constant air flow rate, the increase in the heat transfer surface area of the increased number of channels dominates the heat transfer coefficient, thus increasing the mean heat transfer rate (UA). A comparison of the channels shows that the thermal performance depends largely on the area to volume ratio of the channels. The channel type two (channel-2) with a slightly higher area to volume ratio has a slightly higher charging/discharging power, as compared to channel type one (channel-1), at a similar PCM packing factor. Adding fins to channel-2, doubling the surface area, improves the mean UA values by 15–31% for the studied cases. The variation in the total air flow rate from 7 to 24 L/s is found to have a considerable influence, reducing the melting time by 41–53% and increasing the mean UA values within melting by 19–52% for a packing factor range of 77.4–86.8%. With the increase in the air flow rate, channel type two is found to have considerably lower pressure drops than channel type one, which can be attributed to its higher internal hydraulic diameter, making it superior in terms of achieving a relatively similar charging/discharging power in exchange for significantly lower fan power. Such designs can further be optimized in terms of pressure drop in future work, which should also include an experimental evaluation.

Keywords

• PCM
• mini-channels
• air
• melting
• solidification