Kinematic analysis and synthesis of cutter movement of slotting machine

Abstract

The kinematic characteristics of the links and individual points of the mechanism are determined by the method of closed geometric contours and the method of designing plans. The forces of interaction between the links of the mechanism are determined by the method of kinetostatics, and the balancing moment by considering the dynamic equilibrium of the crank and the method of power balance. The drawbacks of the structural scheme of the mechanism are revealed and the ways of their elimination are offered. The results of research are presented in the form of graphical dependences of the kinematic parameters of the cutter, reactions or hodographs of forces in kinematic pairs. The moments of resistance forces and inertia forces are determined and the dynamic and mathematical models of the movement of the mechanism are constructed. The technology of determining the power of the electric motor is shown, and its stable area of operation is approximated by a straight line. Kinematic synthesis was performed and a modernized mechanism was obtained in which the cutter can move according to a predetermined law, in particular, without soft shocks at the boundaries of the kinematic cycle and with quasi-constant speed (error up to 5%) in the middle of the kinematic cycle

Keywords

• linkage mechanisms, optimization, synthesis, kinematic analysis, law of motion, cams