Application of digital twins for simulation based tailoring of laser induced graphene

Abstract

Abstract In the era of man–machine interfaces, digital twins stand as a key technology, offering virtual representations of real-world objects, processes, and systems through computational models. They enable novel ways of interacting with, comprehending, and manipulating real-world entities within a virtual realm. The real implementation of graphene-based sensors and electronic devices remains challenging due to the integration complexities of high-quality graphene materials with existing manufacturing processes. To address this, scalable techniques for the in-situ fabrication of graphene-like materials are essential. One promising method involves using a CO2 laser to convert polyimide into graphene. Optimizing this graphitization process is hindered by complex parameter interactions and nonlinear terms. This article explores how these digital replicas can enhance the fabrication of laser-induced graphene (LIG) through laser simulation and machine learning methods to enable rapid single-step LIG patterning. This approach aims to create a universal simulation for all CO2 lasers, calculating optical energy flux and utilizing machine learning to control and predict LIG conductivity (ability to conduct current), morphology, and electrical resistance. The proposed procedure, integrating digital twins in the LIG production process, will avoid or reduce the preliminary tests required to determine the proper laser parameters to reach the desired LIG characteristics. Accordingly, this approach will reduce the time and costs associated with these tests and thus increase the efficiency and optimize the procedure.