Crashworthiness performance of filament wound GFRP composite pipes depending on winding angle and number of layers

Abstract

The main goal of this study is to enhance the crashworthiness performance of tubular composites to absorb more energy by optimizing the winding angle of their fibers. The crashworthiness performance of glass fiber-reinforced polymer composite pipes manufactured using the filament winding is investigated in detail. The effects of the winding angle of the fibers and thickness of the tube wall on the energy absorption were examined through quasi-static compression tests. The composite pipes were produced with 1200 tex E-glass fibers and Epikote 828 resin as the matrix material. The winding angles of ± 30°, ± 45°, ± 55°, ± 75°, and ± 90° were evaluated, and the number of the winding layers, ranged from 1 to 3, was also assessed. Quasi-static axial compressive loading was applied to 15 specimens using a hydraulic actuator. The results revealed that the one-layer specimens experienced buckling damage at low load levels, while an increase in the number of the layers led to higher load-carrying capacity and different types of damages. Furthermore, as the number of the layers increased, the load-carrying capacity and energy absorption of the specimens significantly improved. Progressive failure was observed in the specimens [± 90] for all the layers' configurations, with the specimen [± 90]3, having three layers, exhibiting the highest performance in terms of the load-carrying capacity and energy absorption. The failure modes indicated a combination of the fibers' separation, buckling, diagonal shear failure, and crushing in the upper and lower heads.

Keywords

• Crashworthiness performance
• Tubular composite
• Glass fiber-reinforced polymer
• Filament winding
• Buckling damage
• Load-carrying capacity