Solar (Apr 2023)

Sheet Metal Design Approach for 3D Shaped Facade Elements with Integrated Solar Thermal Functionality

  • Peter Scholz,
  • Dieter Weise,
  • Linda Schmidt,
  • Martin Dembski,
  • Alexander Stahr,
  • Martin Dix,
  • Florin Duminica,
  • Sebastien Le Craz,
  • Jiri Koziorek

DOI
https://doi.org/10.3390/solar3020014
Journal volume & issue
Vol. 3, no. 2
pp. 213 – 228

Abstract

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This paper provides an overview of the development of a 3D formed and metal-based facade element that combines a custom design and solar thermal functionality. To achieve this, a novel simplified solar thermal collector structure was developed using formed sheet metal half-shells with an integrated channel structure on the inside and a special absorber coating on the outside. The sheet metal half-shells were manufactured by highly innovative incremental sheet forming (ISF), which allows seamless integration into existing facades. As a part of this paper, the initial test results on thermal efficiency and the energy accumulation of the new collector type are presented.

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