Energy Reports (Dec 2020)

Design and experiments of double-switch electromagnetic pulse welding system

  • Zhigang Liao,
  • Chengxiang Li,
  • Jian Du,
  • Yan Zhou,
  • Xianmin Wang,
  • Xin Shi

Journal volume & issue
Vol. 6
pp. 964 – 971

Abstract

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Limited by the current capacity of the discharge switch, the amplitude of the circuit discharge pulse current of electromagnetic pulse welding (EMPW) system is at a relatively low level, which greatly limits the application range of the EMPW technology. In this paper, the trigger vacuum switch (TVS) was selected as the discharge switch, and the double-switch synchronous conduction scheme was proposed. Based on two 20 kV/28 kJ single-switch electromagnetic pulse generation modular, a 20 kV/56 kJ double-switch electromagnetic pulse system was designed, which could generate a pulse current with the amplitude peak value of 360 kA when the charging voltage was 16 kV. Finally, the effective welding of 1 mm Mg/Al alloy plates was realized.

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