iScience (Jul 2021)

Financial viability of electric vehicle lithium-ion battery recycling

  • Laura Lander,
  • Tom Cleaver,
  • Mohammad Ali Rajaeifar,
  • Viet Nguyen-Tien,
  • Robert J.R. Elliott,
  • Oliver Heidrich,
  • Emma Kendrick,
  • Jacqueline Sophie Edge,
  • Gregory Offer

Journal volume & issue
Vol. 24, no. 7
p. 102787

Abstract

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Summary: Economically viable electric vehicle lithium-ion battery recycling is increasingly needed; however routes to profitability are still unclear. We present a comprehensive, holistic techno-economic model as a framework to directly compare recycling locations and processes, providing a key tool for recycling cost optimization in an international battery recycling economy. We show that recycling can be economically viable, with cost/profit ranging from (−21.43 - +21.91) $·kWh−1 but strongly depends on transport distances, wages, pack design and recycling method. Comparing commercial battery packs, the Tesla Model S emerges as the most profitable, having low disassembly costs and high revenues for its cobalt. In-country recycling is suggested, to lower emissions and transportation costs and secure the materials supply chain. Our model thus enables identification of strategies for recycling profitability.

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