Deformation and Energy Absorption Performance of Functionally Graded TPMS Structures Fabricated by Selective Laser Melting

Abstract

Triply periodic minimal surface (TPMS) structures have unique geometries and excellent mechanical properties, which have attracted much attention in many fields. However, the relationship between different filling forms and different directions of functionally graded TPMS structures on energy absorption has not been fully studied. In this study, a functionally graded strategy was proposed to investigate the effect of filling form and direction gradient on the energy absorption of TPMS structures. The design of functionally graded Gyroid and Diamond TPMS cellular structures with multiple forms was characterized, and the structures were fabricated using additive manufacturing technology. The effects of uniformity and different directional gradients on the deformation and energy absorption properties of the structures were studied experimentally and numerically. According to the compression test results, it was found that different filling forms of the TPMS structure behave differently in terms of yield plateau and deformation pattern, and the sheet structures can develop a better deformation pattern to enhance energy absorption capacity. Functionally graded sheet Diamond TPMS cellular structures along the compression direction exhibit a 32% reduction in initial peak force, providing more advantages in structural deformation and energy absorption. More closely, it is possible to further reduce the initial peak force, delay the densification point, and thus increase the energy absorption capacity by designing functionally graded sheet Diamond TPMS based cellular structures. The results of this study provide valuable guidance for the design of high-performance impact-protection components.

Keywords

• functionally graded TPMS
• energy absorption
• selective laser melting
• additive manufacturing