Quantification of nano-scale interface structures to guide mechanistic modelling of WC grain coarsening inhibition in V-doped hard metals

Abstract

The control of tungsten carbide (WC) grain coarsening using coarsening inhibitors is considered to be one of the most important advancements for hard metals, leading to metal cutting tools with increased performance. Until now, however, the grain coarsening inhibition mechanism for effective inhibitors such as V has been elusive, posing an obstacle to material optimization. This study serves to quantify the presence of nanoscale V-W-C over a wide range of V/Co ratios by small-angle neutron scattering (SANS). The experiments help to delineate how additions of V affect the nanostructure during sintering and result in smaller WC grains. In contrast to the common view that grain coarsening inhibition originates from the presence of stable nanoscale (V,W)Cx complexions formed at the WC/Co interfaces, we show that V segregates at the WC/Co interfaces already upon a minor addition of V and brings significant coarsening inhibition. Increasing additions of V result in the formation of (V,W)Cx complexions; and above 0.76 wt% V addition, where the coverage on WC grains is complete, no further reduction in average grain size is observed. Mechanistic modelling of grain coarsening reveals that grain coarsening inhibition is governed by the reduction of interface mobilities and total driving force for coarsening.

Keywords

• Hard metals
• Grain refining
• Small-angle neutron scattering (SANS)
• Computational thermodynamics
• Mechanical properties