Optimization of the Stirring Blade Structure of the Pumping Unit Based on the Improvement of Concrete Suction Efficiency

Abstract

In this paper, a discrete element method (DEM) is used to simulate the suction process of fresh concrete in the pumping system, and the influence of the stirring blade on the suction is explored. The Hertz-Mindlin with JKR Cohesion contact model is used to establish the DEM model of fresh concrete, and the suction work is realized by an API function of DEM, and the movement of particles in the suction cylinder can be completed smoothly. The changes of the concrete flow field during the suction process are further studied, and the influence mechanism of the stirring blade on the suction process is explained. A numerical simulation scheme is designed to explore the influence of the rotation speed, installation angle, and edges distance of the stirring blade on the suction efficiency and the stirring resistance torque, and the structure of the stirring blade is optimized according to the influence law. The simulation results show that the stirring resistance torque of the optimized stirring blade is reduced without the suction efficiency of the pumping system reduced, and the stirring energy consumption of the pump suction is reduced.