PREDICTION OF SURFACE ROUGHNESS IN END MILLING OPERATION OF DUPLEX STAINLESS STEEL USING RESPONSE SURFACE METHODOLOGY

Abstract

Response surface methodology has been used to study the effects of the machining parameters such as spindle speed, feed rate and axial depth of cut on surface roughness of duplex stainless steel in end milling operation. Dry milling experiments were conducted with three levels of spindle speed, feed rate and axial depth of cut. A mathematical model has been developed to predict the surface roughness in terms of the machining parameters using Box-Behnken design response surface methodology. The adequacy of the model was verified using analysis of variance. The prediction equation shows that the feed rate is the most important factor that influences the surface roughness followed by axial depth of cut and spindle speed. The validity of the model was verified by conducting the confirmation experiment.

Keywords

• Duplex stainless steel
• Surface roughness
• End milling
• Response surface methodology
• Box-Behnken design