Stability Analysis in Milling Based on the Localized Differential Quadrature Method

Abstract

Chatter stability analysis is an effective way to optimize the cutting parameters and achieve chatter-free machining. This paper proposes a milling chatter stability analysis method based on the localized differential quadrature method (LDQM), which has the advantages of simple principle, easy application, and high computational efficiency. The milling process, considering the regeneration effect, is modeled using linear periodic delay differential equations (DDE), then the state transition matrix during the adjacent cutting period is constructed based on the LDQM, and finally, the stability of the milling process is obtained based on the Floquet theory. The accuracy and computation efficiency of the proposed method are verified through two benchmark milling models. The simulation results demonstrate that the proposed method in this paper can accurately and quickly obtain the chatter stability lobe diagram (SLD) of the milling process, which will provide guidance for optimizing the process parameters.

Keywords

• chatter
• stability analysis
• milling
• localized differential quadrature method
• stability lobe diagram