Utilizing Piezo Acoustic Sensors for the Identification of Surface Roughness and Textures

Abstract

This study examines surface roughness measurements via piezo acoustic disks and appropriate signal processing. Surface roughness is one characteristic of surface texture that can have various irregularities inherent to manufacturing methods. The surface roughness parameters and corresponding surface profiles are acquired by a stylus profilometer. Simultaneously, elastic waves propagated along metal surfaces caused by the friction of a diamond tip are obtained in the form of raw sound via piezo acoustic disks. Frequency spectrum analysis showed apparent correlations between the traditionally obtained measurement parameters and the piezo acoustic measurement data. Thus, it is concluded that acoustic friction measurement shows promising results as a novel measurement method for the surface roughness states of certain materials.

Keywords

• roughness
• machining
• acoustic
• measurement