Scientific Reports (Jul 2024)
Improvement of sand-washing performance and internal flow field analysis of a novel downhole sand removal device
Abstract
Abstract With the progression of many shale gas wells in the Sichuan-Chongqing region of China into the middle and late stages of exploitation, the problem of sand production in these wells is a primary factor influencing production. Failure to implement measures to remove sand from the gas wells will lead to a sharp decline in production after a certain period of exploitation. Moreover, As the amount of sand produced in the well increases, the production layer will be potentially buried by sand. To boost the production of shale gas wells in the Sichuan-Chongqing region and improve production efficiency, a novel downhole jet sand-washing device has been developed. Upon analyzing the device's overall structure, it is revealed that the device adopts a structural design integrating a jet pump with an efficient sand- washing nozzle, providing dual capabilities for jet sand- washing and sand conveying via negative pressure. To enhance the sand- washing and unblocking performance of the device, various sand- washing fluids and the structures of different sand- washing nozzles are compared for selection, aiming to elevate the device's sand- washing and unblocking performance from a macro perspective. Subsequently, drawing on simulation and internal flow field analysis of the device's sand- washing and unblocking process through CFD and the control variable method, it is ultimately found that the length diameter ratio of the cylindrical segment of the nozzle outlet, the outlet diameter, and the contraction angle of the nozzle greatly influence the device's sand- washing and unblocking performance. And the optimum ranges for the length-diameter ratio of the cylindrical segment of the nozzle outlet, the outlet diameter, the contraction angle of the nozzle, and the inlet diameter are 2 to 4, 6 mm to 10 mm, 12° to 16°, and 18 mm and 22 mm, respectively. The findings of the research not only provide new insights into existing sand removal processes but also offer a novel structure for current downhole sand removal devices and a specific range for the optimal size of the nozzle.
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