Safety Analysis on the Heating Surfaces in the 660 MW Ultra-Supercritical CFB Boiler under Sudden Electricity Failure

Abstract

Ultra-supercritical circulating fluidized bed (CFB) boilers are taking up an increasing proportion of the CFB boiler fleet in China, making the safety concern about the heating surfaces in this type of boilers under sudden electricity failure draw more and more attention from the industry. For the time being, however, few studies have made efforts to resolve this concern. Given this, the physical process in a 660 MW ultra-supercritical boiler during the electricity failure accident was precited with a comprehensive model composed of mass and energy conservation equations in this work. The tube temperature of the boiler components with the highest safety risk, i.e., the water wall and a superheater, was obtained to evaluate the safety of the heating surfaces. The results revealed that the tube temperature (about 516 °C and 544 °C) would be obviously lower than the maximum permissible temperature of the tube material (600 °C and 630 °C) even when electricity could be restored at the power plant, indicating that the heating surfaces in the 660 MW ultra-supercritical CFB boilers would generally be recognized to be safe under sudden electricity failure.

Keywords

• ultra-supercritical CFB
• electricity failure
• accident analysis
• water wall
• superheater