Flow-Induced Dynamic Behavior of Head-Cover Bolts in a Prototype Pump-Turbine during Load Rejection

Abstract

In order to ensure stable grid operatiFon and improve power quality, active or passive load rejection of pumped storage power stations (PSPS) inevitably occurs from time to time. The rapid closing of the guide vanes will cause drastic changes in pressure pulsations in the flow channel of the pump-turbine (PT) unit. The high-level pressure pulsations during load rejection transfer to the entire flow passage of the PT unit and generate strong vibrations on the head-cover and the connecting bolts. In this study, the 1D/3D joint simulation of the pipeline in a pumped storage power station and the turbine flow channels including the flow domains of the runner, crown chamber, band chamber, upper and lower labyrinths and pressure balance tubes is carried out first. Then, by applying the calculated pressure loads on the head-cover, stay vanes and bottom ring of the PT unit, the flow-induced dynamic behavior of the structures including the head-cover bolts is analyzed in detail. The results demonstrate that pressure loads on head-cover bolts change dramatically during the load rejection process. The flow-induced deformation of the inner head-cover during the load rejection is larger than that of other structures, and the flow-induced displacement and stress of different head-cover bolts are not uniform. The achieved conclusions in this study can be a useful reference for the design and operation of head-cover bolts for other PT units and high-head Francis turbine units.

Keywords

• pump-turbine
• head-cover bolts
• load rejection
• flow-induced dynamic behavior
• computational fluid dynamics
• deformation and stress