Residual Stress Distribution and Microstructure Evolution of AA 6061-T6 Treated by Warm Laser Peening

Abstract

The aim of this paper is to study the effects of laser peening (LP) on the residual stress distribution and microstructure evolution of AA 6061-T6 under different temperatures. A laser peening experiment was conducted on the square-shape samples by using single spot and 50% overlap shock. Three-dimensional surface morphologies of treated samples were observed. The influence of peening temperature on the distribution of compressive residual stress was analyzed. An optical microscope (OM) and a transmission electron microscope (TEM) were employed to observe the microstructure evolution of the samples before and after LP. The results indicate that, as the peening temperature increases, the micro-hardness increases first and then decreases. The LP process induces high-amplitude compressive residual stress on the surface at different temperatures even if the compressive residual stress slightly reduces with increases in temperature. The maximum compressive residual stress affected layer depth is about 0.67 mm, appearing at a temperature of 160 °C. The OM test revealed that the grain size was significantly decreased after warm laser peening (WLP) and that the average value of grain size was reduced by 50%. The TEM test shows that more dislocation tangles were produced in AA 6061-T6 after WLP; compared to the LP process, the precipitate-dislocation interaction can benefit both strength and ductility for AA 6061-T6, thus enhancing the mechanical properties of the material.

Keywords

• AA 6061-T6
• laser peening
• temperature
• surface integrity
• microstructure