Effect of casting temperature on the solidification process and (micro)structure of Zr-based metallic glasses

Abstract

Bulk metallic glasses (BMGs) bear versatile advantages compared to traditional crystalline metallic materials. However, preparation of large size BMG components remains a great challenge due to the lack of understanding the casting dynamics of BMGs. The present work investigates the dynamics of the solidification process during casting of a Zr41.2Ti13.8Cu12.5Ni10Be22.5 BMG by measuring the time-dependent temperature evolution and constructing distance–time curves showing the progress of solidification. The experimentally probed temperature evolution proves that a higher casting temperature causes a lower cooling rate and induces more pronounced nanocrystal phase formation in the final BMG casting. Thus, optimization of the casting temperature is crucial for casting BMG components. The solidification coefficient K of the studied Zr-based BMG in copper mold was determined. The solidification time can be calculated with model: τ=M2K2. The solidification of the Zr-based BMG occurs in a narrow transition layer region following a “layer-by-layer” solidification mode. This feature is vital for designing the casting process appropriately to avoid the formation of casting defects in BMG components. The present work sheds new light on the solidification mechanism of bulk glass-forming liquids and underlines the importance of optimizing the technology and processing conditions for fabrication of BMG components with practical applications.

Keywords

• Bulk metallic glasses (BMGs)
• Gravity casting
• Solidification process
• The distance–time curves
• Solidification coefficient