Laser powder bed fusion (L-PBF) manufacturing technology is an emerging field of research that focuses on evaluating constraints in printed products. This study highlights the importance of considering various factors, such as mechanical properties and support structures, during the design phase, particularly in the context of microchannel heat exchangers where all limiting factors are critical. This paper presents a methodology for analyzing channel pressure limitations and examines the impact of pipe porosity on the loss of mechanical properties. A combination of simulation experiments and pressure capacity tests is used to elucidate the pressure distribution characteristics of microchannel flat tubes and their true pressure capacity. This study also explores potential methods for improving the performance of L-PBF-printed microchannel flat tubes. The results and the development of the experimental setup are summarized.
