Simple Lossless Inductive Snubbers-Assisted Series Load Resonant Inverter Operating under ZCS-PDM Scheme for High-Frequency Induction Heating Fixed Roller

Abstract

This paper presents a high-frequency pulse-density-modulated (PDM) soft-switching series load resonant inverter for use in induction heating (IH) fixed roller applications, which is used in copy and printing machines. The proposed simple high-frequency resonant inverter uses an asymmetrical pulse pattern PDM control scheme to achieve complete zero-current soft-switching commutations over a wide output range of input power regulation. Additionally, when the printer toner requires operation in very light load conditions, this causes difficulty in achieving zero-voltage or zero-current soft-switching operations in the IH high-frequency resonant inverters with pulse frequency modulation or pulse width modulation control schemes. The proposed resonant inverter demonstrates the capability to accomplish highly efficient power conversions. In this work, a fixed roller for printing machines is developed for doing experiments to verify the efficiency of the proposed circuit topology and its PDM control schemes. The inverter’s steady-state and transient operating principles are analyzed based on the proposed control strategy at a high-frequency PDM. Operating conditions such as power loss analysis, power conversion efficiency and temperature rise characteristics of the proposed inverter are presented and analyzed through experimental results. Finally, from a practical viewpoint, a comparative study of a conventional halogen lamp heater and the proposed IH fixed roller is deliberated.

Keywords

• induction heating
• zero-current soft-switching
• pulse density modulation
• high-frequency induction heating fixed roller