Detection and Analysis of Corrosion on Coated Metal Surfaces Using Enhanced YOLO v5 Algorithm for Anti-Corrosion Performance Evaluation

Abstract

This study addresses the severe corrosion issues in the coastal regions of southern China by proposing an improved YOLO v5-GOLD-NWD model. Utilizing corrosion data from the National Center for Materials Corrosion and Protection Science of China, a dataset was constructed for metal-surface corrosion under different protective coatings. This dataset was used for model training, testing, and comparison. Model accuracy was validated using precision, recall, F1 score, and prediction probability. The results demonstrate that the proposed improved model exhibits better identification precision in metal corrosion detection, achieving 78%, a 4% improvement compared to traditional YOLO v5 models. Additionally, through identification and statistical analysis of corrosion image datasets from five types of coated metal specimens, it was found that powder epoxy coating, fluorocarbon coating, epoxy coating, and chlorinated rubber coating showed good corrosion resistance after 24 months of exposure. Conversely, Wuxi anti-fouling coating exhibited poor corrosion resistance. After 60 months of natural exposure, the powder epoxy coating specimens had the highest corrosion occurrence probability, followed by chlorinated rubber coating and epoxy coating, with fluorocarbon coating showing relatively lower probability. The fluorocarbon coating demonstrated relatively good corrosion resistance at both 24 and 60 months of exposure. The findings of this study provide a theoretical basis for enhancing the corrosion protection effectiveness of steel structures in coastal areas.

Keywords

• metal corrosion
• YOLO v5
• machine vision technology
• corrosion coatings
• marine environmental corrosion