Songklanakarin Journal of Science and Technology (SJST) (Sep 2006)
Compression and shear properties of elastomeric bearing using finite element analysis
Abstract
Standard size samples of four natural rubber compounds, varying the amount of carbon black from 10 to 70 phr, were characterised under uniaxial compression and simple shear tests in order to obtain the strain energy function constants. These constants were then used as hyperelastic material constants for the Windows-based finite element package (COSMOS/M version 1.75). The investigated bearings, made with those NR compounds, had the approximate area and thickness of 50x106 mm2 and 50 mm respectively. Each compound of bearing consisted of four different values of shape factor ranging from about 0.33 to 1.70, according to the number of reinforcing plates in the bearing. Three deformation modes of compression, shear and compression-shear were predicted. Good agreement was found between twelve compression model predictions and the corresponding experimental values of bearings, containing 10, 20 and 40 phr of carbon black and each of which consisted of four different layers of reinforcing metal plates (0, 1, 2 and 3 layers). On the other hand, deviation from the predicted valve was clearly seen in the 70 phr black bearing case. The percentage difference increased with respect to the increasing number of reinforcing plates or the rising shape factor. Therefore, the improved FEA model was supplemented with an imaginary elastic glue layer between the rubber block and metal plate as glue failure compensation. The optimum value of the elastic layers modulus is 8 MPa while the thickness of the layer depends on the total thickness or total volume of rubber block. This model can predict the 70 phr carbon black bearings, having shape factor ranging from 0.5 to 2.35 for 11 cases. The FEA prediction of shear behaviour agrees well with the experimental data for all four bearing compounds and there is no effect of shape factor on shear stress. Moreover, shear stress does not depend on the compressive force applied to like bearing before shear and the FEA results agreed with the corresponding experimental results.
