Synthesis and Characterization of Poly(urethane-ether azomethine) Fatty Amide Based Corrosion Resistant Coatings from Pongamia glabra Oil: An Eco-Friendly Approach

Abstract

A novel attempt has been made to incorporate azomethine group in the backbone of polyurethane ether Pongamia oil fatty amide. The overall reaction was carried out in different steps like preparation of N,N-bis(2-hydroxyethyl) Pongamia glabra oil fatty amide, poly(ether fatty amide), and poly(urethane-ether) fatty amide. The hydroxyl terminated Schiff base, ethane 1,2-di(azomethine) bisphenol, reacts with fatty amide diol and is further treated with toluylene 2,4-diisocynate (TDI) to form poly(urethane-ether azomethine) fatty amide (PUEAF). These synthesized resins were characterized by FT IR, 1H NMR, and 13C NMR spectroscopic techniques. Molecular weight of PUEAF resin was measured by gel permeation chromatography (GPC), coating was made on mild steel strips, and evaluating their physicochemical and physicomechanical analysis was carried out by standard methods. The PUEAF25 coating showed highest scratch hardness (2.5 kg), gloss (90) at 45°, pencil hardness (4H), and impact resistance (150 lb/inch). Atomic force microscopy (AFM) and differential scanning calorimetry (DSC)/thermogravimetric analysis (TGA) were used to determine the topography and thermal behavior of PUEAF. Corrosion studies of PUEAF coated mild steel were used in different corrosive media (3.5 wt% HCl, 5 wt% NaCl, and tap water) at room temperature using potentiodynamic polarization technique. The results of this study showed that PUEAF coatings exhibit good physicomechanical, anticorrosive properties and get application up to 180°C.