Effect of steel slag and aspha-min zeolite on moisture susceptibility and stiffness of asphalt concrete mixes

Abstract

This study evaluates the laboratory performance of Warm-Mix Asphalt (WMA) containing locally sourced Steel Slag (SS) and limestone (LS), focusing on stiffness and moisture sensitivity. Four asphalt mixes were tested: Hot mix with limestone (HL), hot mix with steel slag (HS), warm mix with limestone (WL), and warm mix with steel slag (WS). The binder used for all mixes was AC 60/70 penetration grade, and Aspha-min served as the warm mix additive.Testing included Marshall Stability, boiling water, indirect tensile strength, moisture-induced damage (TSR), and dynamic modulus. Image Analysis quantified the aggregate-retained coated area after the boiling test. Despite performance differences, all mixes met Egyptian code requirements for asphalt concrete mixes.Visual inspection and image analysis demonstrated the effectiveness of using steel slag to mitigate asphalt mix stripping. The retained coated area for limestone mixes ranged from 60 % to 75 %, while SS mixes exhibited over 95 %. Dynamic modulus tests indicated no significant stiffness difference with SS, and stability increased by 8 % and 14 % with and without the warm additive. Economic study confirmed the feasibility of utilizing SS. In conclusion, combining Aspha-Min and steel slag improves AC mix production and construction processes, offering a sustainable and advantageous option in Egypt.

Keywords

• Warm-mix asphalt
• Steel slag
• Asphalt concrete
• Moisture susceptibility
• Stiffness
• Dynamic modulus