Factor and Cluster Analyses of the Structure of Correlations between High Consistency Pulp Properties during Refining and Paper Strength Characteristics

Abstract

This article analyses high-consistency pulp refining using a disk refiner. During the experiment, the size of the gap between the rotor and stator cutters (0.5 to 1.5 mm), rotor speed (2,000 to 2,500 rpm), pulp consistency (10 to 20%), and freeness value (15 to 60 °SR) of the pulp were varied. The refining results were characterised by changes in 10 output parameters: morphological properties of cellulose fibres (average length, width, fibrillation index, water retention value, average kink angle, and coarseness) and the physical and mechanical characteristics of handsheets (breaking length, bursting strength, tearing resistance, and folding endurance). A total of 56 observations were made on the samples. Factor and cluster analysis methods were used to study the structure of correlations between the output parameters. More than 96% of the total dispersion of all output parameters was due to a change in two latent (hidden) factors: the first one was responsible for 79.6% of the dispersion and is presumably identified as the degree of external fibre fibrillation and the second one (16.6% of the dispersion) as fibre flexibility (including coarseness and average kink angle).

Keywords

• pulp refining
• correlation factor analysis
• cluster analysis
• morphology of cellulose fibres
• physical and mechanical characteristics of handsheets