An experimental study on the startup velocity and motion characteristics of sand beds in air–water pipelines

Abstract

Abstract Sand deposition in the wellbore is one of the most common problems in oil–gas and hydrate exploitation work. A detailed understanding of the migration characteristics of the sand bed and accurate prediction of the starting velocity of the sand bed are key aspects of effective sand carrying. Therefore, this study conducted a large‐scale outdoor gas–water–sand three‐phase flow experiment. The effects of critical factors such as flow pattern, sand size, sand bed height, and pipe inclination angle on sand bed startup velocity and migration were studied experimentally. The experimental results indicated that during the startup process of the sand bed, sand particles exhibited three states: rolling, jumping, and suspension. During the experiment, the sand bed morphology included a static bed, rolling bed, jumping bed, and suspension bed. Compared to a stratified flow, intermittent flow and agitated flow were more beneficial for the startup velocity of sand beds. An increase in pipe inclination also reduced the starting velocity of the sand bed. With an increase in sand size, the startup velocity of the sand bed increased correspondingly. However, there was no significant influence on the migration morphology of the sand bed. Additionally, the greater the thickness of the sand bed, the lower the starting velocity of the sand bed. Based on the stress states of sand grains, in combination with experimental data, this study used least‐squares estimation to establish a prediction model for the startup velocity of sand beds. The model prediction results were in good agreement with the experimental data. This study will provide a basis for predicting the startup velocity of sand beds during the gas–liquid two‐phase sand‐carrying process.

Keywords

• experimental research
• flow pattern of gas–liquid two‐phase process
• multiphase flow
• sand bed
• startup velocity