A Deep-Sea Environment Simulated Test System for Subsea Control Modules, Part A: Prototype and Test

Abstract

This paper proposes a version of the deep-sea environment simulated test system for subsea control modules to solve the problem of incomplete testing systems for electro-hydraulic subsea control modules. Based on the subsea control module test requirements specified in APISTD17F, the test system in this paper is a highly integrated system, including a test hydraulic power unit, a control module test bench, a signal simulator, an electronic test unit, an umbilical simulator, a high-pressure chamber, and an incubator. Firstly, the design indicators of the test system were determined by analyzing the various functions of the subsea control module and its working environment. Secondly, the design scheme for the test system was proposed, and a detailed design was carried out. Finally, a hydro-electrical subsea control module for the Bohai Sea was fully tested with this system, with tests including the qualification test and the factory acceptance test. The test results show that all parts of the test system coordinated well and have achieved the design indicators, and the test system can simulate the working environment and complete a land test. The effectiveness and feasibility of the test system have been verified through the test. By adopting this system, the risk of subsea control module failure can be minimized, laying the foundations for future research and improvement of subsea control module testing equipment.

Keywords

• subsea production system
• subsea control module
• simulation testing system
• hydraulic system
• experimental study