Prediction System for Overhead Cranes Based on Digital Twin Technology

Abstract

To solve the problems of inaccurate quality inspection and poor safety maintenance of traditional overhead cranes, this study has developed a prediction system for overhead cranes based on digital twin technology. First, interworking of the data flow between the control port of the overhead crane and the digital twin system is realized. Then, finite element technology is exploited to calculate the stress of the crane bridge, thereby performing stress rendering of the digital twin system. Next, the life of bridge cranes is predicted by the stress and strain of their main girders. Finally, synchronous overhead-crane communication combines the virtual twin system and the actual control system of the crane. The study results provide a reference for developing crane software based on digital twins.

Keywords

• digital twin
• cranes
• data flow
• stress rendering
• virtual twin system