Equivalent Properties of Transition Layer Based on Element Distribution in Laser Bending of 304 Stainless Steel/Q235 Carbon Steel Laminated Plate

Abstract

Compared with the single-component metal plate, there is a special transition layer on the joint interface between two kinds of materials in the stainless steel-carbon steel laminated plate (SCLP). In order to describe the finite element model of laser bending accurately, it is of great significance to determine material properties of the transition layer. Based on the element distribution, an equivalent method is adopted to calculate thermal conductivity, thermal expansion coefficient, elastic modulus, density, Poisson’s ratio, and specific heat capacity of transition layer. The electron probe experiments show that the transition layer is formed by interfacial element diffusion with thickness of 7 μm. Besides, the volume fraction of stainless steel (46.63%) and carbon steel (53.37%) in the transition layer is tested by energy dispersive spectrometer, respectively. Through the equivalent method, a laser bending model of SCLP is simulated by ANSYS software to predict the bending angle under different parameters. The experimental verification shows that the maximum of bending angle errors is 3.74%, which is lower than the maximum 4.93% of errors calculated by the mean value method. The analysis verifies that the laser bending model is feasible and contributes to improving the accuracy of modeling SCLP in the laser bending process.

Keywords

• laser bending
• equivalent property
• laminated plate
• transition layer
• element distribution
• finite element model