Materials & Design (May 2025)

Stiffening multistable origami-inspired deployable structures from embeddable bistable units

  • Dimitrios Michalaros,
  • Clark C. Addis,
  • Jhonatan Rincon,
  • Chelsea Tinsley,
  • Kendal Tinsley,
  • Maria Pundik,
  • Salvador Rojas,
  • Andres F. Arrieta

Journal volume & issue
Vol. 253
p. 113887

Abstract

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In this work, we present a method for stiffening lightweight Origami-inspired single-degree of freedom (DOF) (e.g. Miura-Ori) and multiple DOF Origami surfaces from incompatibilities imposed by embedding bistable units. The stiffening of these reconfigurable structures is achieved by strategically introducing the bistable units in the creases to lock their DOFs. We compare two methods for attaining stiffening from bistability: the Dual Offset Hinge (DOH) unit and the Binder Clip Inspired (BCI) unit. Both unit designs are experimentally characterised, and their stiffnesses are modelled as a function of deformation with fitted equations. We show that the locking ability of the embedded units helps maintain the stiffness of the Origami-inspired structures under distributed loads, with or without coupling the initial and final hinge twist angles. Applications include stiffening aircraft wings, foldable sails for multimodal vehicles, and space applications such as supporting solar panel arrays on orbital and extraterrestrial vehicles.

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