Accurate Fault Location Method of the Mechanical Transmission System of Shearer Ranging Arm

Abstract

In the process of coal mine production, the fault of the mechanical transmission system of the shearer ranging arm directly affects safety production. Therefore, it is very important to achieve the accurate fault location of the shearer ranging arm. The combination method of optimized continuous complex Morlet wavelet envelope demodulation spectrum analysis and spectrum analysis is proposed. Firstly, the spectrum contrast analysis of vibration signals between the normal state and fault state is performed, which can obtain the fault characteristics frequency and preliminary fault location. Then, the optimized continuous complex Morlet wavelet envelope demodulation algorithm is proposed to extract the side-bands characteristics of vibration signals, which can obtain the rotation frequency of fault location by the contrast analysis of side-bands characteristics in normal and fault state. In the algorithm, the center frequency and bandwidth of Morlet wavelet are optimized by wavelet Shannon entropy, and the optimal scale factor can be accurately determined by spectrum contrast analysis of vibration signals in normal and fault state. Finally, the accurate gear fault location is achieved by comprehensive analysis results of optimized continuous complex Morlet wavelet envelope demodulation spectrum and spectrum contrast. The simulation signals and practical vibration signals are applied to verify the proposed accurate gear fault location method. The experiment results indicate that the center frequency and bandwidth determined by wavelet Shannon entropy make the wavelet waveform best match the fault impact signal, and the optimal scale factor can be accurately determined by spectrum contrast analysis of vibration signals in normal and fault state, and the proposed method can achieve the precise fault location of the mechanical transmission system of shearer ranging arm. It provides the method for the on-site rapid accurate fault location of the mechanical transmission system. It is of great significance to the safe and efficient production of the coal mine.

Keywords

• Shearer
• mechanical transmission system
• fault
• envelope demodulation