Online Incipient Fault Detection Method Based on Improved ℓ₁ Trend Filtering and Support Vector Data Description

Abstract

Poor model generalization, missing or false alarms, and heavy dependence on expert's experience are some of the major problems which exist in traditional incipient fault detection (IFD) methods. An IFD rolling bearing application method based on combination of improved λ1 trend filtering (L1TF) and support vector data description (SVDD) is proposed. First, spectral distance index and multi-scale dispersion entropy based on normal vibration data, which is sensitive to incipient faults, are extracted. The improved λ1 trend filter (IL1TF) method is employed for processing the feature values and obtaining a trend factor with less fluctuation and better incipient fault indication ability. Then, after determining the kernel function bandwidth of the SVDD by analyzing the characteristics of the training data, a suitable offline SVDD model is trained. Finally, incipient faults are identified by estimating the distance between the trend factor of the real-time data and the center of the hypersphere in the SVDD model. This method employs full performance of SVDD to detect abnormal data files, while reducing the influence of abnormal data files on the model via IL1TF. Furthermore, the method increases the discrimination between the incipient fault data and the normal data. By utilizing Intelligent Maintenance Systems of University of Cincinnati bearing laboratory data and Chinese petrochemical company's centrifugal pump bearing engineering data, the effectiveness of the constructed model is demonstrated. In addition, the proposed method is compared against existing representative IFD methods. The results indicate that the method proposed in this paper can solve false alarms and detect incipient failure data files more accurately without depending on the external expert's experience. This is of great significance for providing guidelines to enterprises which employ predictive maintenance techniques.

Keywords

• Improved ℓ₁ trend filtering
• support vector data description
• kernel function bandwidth determination
• incipient fault detection