Development of Decorative Mortars with Pigments from Acid Mine Drainage: Analysis of Physical and Mechanical Properties

Abstract

The construction industry is recognized for its high consumption of natural resources, resulting in significant environmental impacts. Given this reality, it is essential to seek new methods and solutions that minimize the impact of this activity on the environment. An innovative approach consists of using pigments derived from acid mine drainage (AMD) as a sustainable alternative in the production of mortar for decorative façade cladding. In this context, the main objective of this paper was to evaluate the physical/mechanical properties of decorative mortars developed by partially replacing natural sand with pigment from acid mine drainage. Initially, the pigment (yellow) was produced, characterized, and compared with a commercial pigment. Sequentially, decorative mortars were developed with different pigment concentrations (0%, 2%, 4%, and 6%). The mortars were subjected to compressive strength, flexural tensile strength, shrinkage, loss of mass, and colorimetry tests. The results showed that compressive strength, flexural tensile strength, weight loss, and dimensional variation were significantly affected by the partial addition of pigment to replace natural aggregate. In other words, there was a decrease in strength and an increase in mass loss and expansion of the mortars. However, the main factor influencing these variables was the greater amount of water added in the higher substitution cases. The addition of water was necessary to keep the consistency constant. A possible solution to maintain the same amount of water and avoid negative effects on the mortar properties would be to use additives in the mortar formulation in future work. Therefore, this research contributes to the search for more sustainable solutions in civil construction, exploring the use of pigments from AMD as a viable alternative to reduce the environmental impacts associated with this industry.

Keywords

• decorative coating mortar
• iron oxide pigment
• acid mine drainage