Automatic generation of cross sections from computed tomography data of mechanical joining elements for quality analysis

Abstract

Abstract In this work, we present a methodology for shifting from a conventionally destructive, manual quality analysis for repetitive processes towards a non-destructive and largely automated process. The objects subjected to the quality analysis are mechanical joining elements like rivets or flow-drilling screws. We propose an algorithm that can automatically find and extract such joining elements from a computed tomography (CT) scan, rotate these elements to an upright orientation and eventually generate radial cross sections parallel to the elements’ longitudinal axis. The proposed algorithm was tested on five grayscale-based computed tomography volumes, with one synthetically generated volume. We will discuss both, cases in which the duo of CT and our proposed algorithm produces satisfying results, as well as cases in which it fails. Limitations of both the scan acquisition process and the proposed algorithm will be elaborated on and potential improvements will be mentioned.

Keywords

• Non-destructive testing
• Computed tomography
• Joining technology
• Automation
• Image processing