Effect of machining conditions on MRR and surface roughness during CNC Turning of different Materials Using TiN Coated Cutting Tools – A Taguchi approach

Abstract

This paper presents on experimental investigation of the machining characteristics of different grades of EN materials in CNC turning process using TiN coated cutting tools. In machining operation, the quality of surface finish is an important requirement for many turned work pieces. Thus, the choice of optimized cutting parameters is very important for controlling the required surface quality. The purpose of this research paper is focused on the analysis of optimum cutting conditions to get the lowest surface roughness and maximum material removal rate in CNC turning of different grades of EN materials by Taguchi method. Optimal cutting parameters for each performance measure were obtained employing Taguchi techniques. The orthogonal array, signal to noise ratio and analysis of variance were employed to study the performance characteristics in dry turning operation. ANOVA has shown that the depth of cut has significant role to play in producing higher MRR and insert has significant role to play for producing lower surface roughness. Thus, it is possible to increase machine utilization and decrease production cost in an automated manufacturing environment.

Keywords

• Dry turning
• Surface roughness
• Material removal rate
• Taguchi method
• ANOVA
• Tin Coated cutting tools