Oil Shale (Apr 2025)

Research on deformation monitoring system of in situ heater in oil shale wells

  • Hao Yang,
  • Tianyu Sun,
  • Hao Zeng,
  • Junshan Ren

DOI
https://doi.org/10.3176/oil.2025.2.04
Journal volume & issue
Vol. 42, no. 2
pp. 208 – 226

Abstract

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The in situ heater, a pivotal component for oil shale heating, is prone to deformation at underground temperatures of up to 450 °C. While lab experiments with optical fiber technology can monitor deformation at temperatures up to 1100 °C, low-pressure tolerance and complex manufacturing hinder its underground application. Current downhole monitoring systems are limited to 300 °C for temperature and 100 °C for deformation, which are insufficient for oil shale conditions. A dedicated online monitoring system for in situ heaters is still lacking. Leveraging the precision and reliability of linear variable differential transformer (LVDT) technology, we designed a real-time deformation monitoring system. Indoor simulations mimicking oil shale environments indicate LVDT’s capability of monitoring up to 480 °C. The system mounts an LVDT unit, encapsulated in vacuum insulation, onto heaters, and then inserts them into horizontal sections via tubing. This design offers a valuable reference for the design and monitoring of in situ heaters in oil shale wells.

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