Molecules (Feb 2025)

Spray-Drying Synthesis of Na<sub>4</sub>Fe<sub>3</sub>(PO4)<sub>2</sub>P<sub>2</sub>O<sub>7</sub>@CNT Cathode for Ultra-Stable and High-Rate Sodium-Ion Batteries

  • Jinri Huang,
  • Ziheng Zhang,
  • Daiqian Chen,
  • Hesheng Yu,
  • Yu Wu,
  • Yuanfu Chen

DOI
https://doi.org/10.3390/molecules30030753
Journal volume & issue
Vol. 30, no. 3
p. 753

Abstract

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Iron-based phosphate is a promising cathode for sodium-ion batteries due to its low cost and abundant resources; however, the practical application is hindered by poor electronic conductivity, sluggish Na+ diffusion, and a lack of low-cost and scalable synthesis methods. To address such issues, herein, we present a low-cost and scalable spray-drying strategy to synthesize Na4Fe3(PO4)2P2O7@CNT (NFPP@CNT) hollow microspheres. The NFPP@CNT composite has the following advantages: highly conductive CNT can significantly improve the electronic conductivity of the cathode, and the flexible CNT-based microsphere architecture facilitates Na+ diffusion and guarantees excellent mechanical properties to mitigate structural degradation during cycling. These merits make the NFPP@CNT cathode display outstanding electrochemical performances: the NFPP@CNT-1% electrode demonstrates a high reversible capacity of 103.9 mAh g−1 at 0.1 C and maintains a very high capacity retention of 99.9% after 1000 cycles even at a high rate of 5 C.

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