Simulation Model for Correction and Modeling of Probe Head Errors in Five-Axis Coordinate Systems

Abstract

Simulative methods are nowadays frequently used in metrology for the simulation of measurement uncertainty and the prediction of errors that may occur during measurements. In coordinate metrology, such methods are primarily used with the typical three-axis Coordinate Measuring Machines (CMMs), and lately, also with mobile measuring systems. However, no similar simulative models have been developed for five-axis systems in spite of their growing popularity in recent years. This paper presents the numerical model of probe head errors for probe heads that are used in five-axis coordinate systems. The model is based on measurements of material standards (standard ring) and the use of the Monte Carlo method combined with select interpolation methods. The developed model may be used in conjunction with one of the known models of CMM kinematic errors to form a virtual model of a five-axis coordinate system. In addition, the developed methodology allows for the correction of identified probe head errors, thus improving measurement accuracy. Subsequent verification tests prove the correct functioning of the presented model.

Keywords

• Coordinate Measuring Machines (CMM)
• five-axis system
• accuracy modeling
• Monte Carlo method
• probe head
• virtual model