Effect of Acoustic Emission Sensor Location on the Detection of Grinding Wheel Deterioration in Cylindrical Grinding

Abstract

The acoustic emission (AE) technique is an effective method for monitoring grinding wheels, and numerous studies have been published on applying an AE to monitor grinding wheels. However, there are few studies on the effect of the location of the AE sensor in stably acquiring the AE signals generated during deterioration in cylindrical grinding wheels. In this study, we propose a stable method for detecting the deterioration of a cubic boron nitride (cBN) grinding wheel during cylindrical grinding using AE. We compared the AE signals acquired during grinding from an AE sensor located on the hydrostatic bearing, which supports the grinding wheel shaft, with those from the tailstock spindle. Although positioning the AE sensor on the hydrostatic bearing was found to reduce the AE signal intensity, the AE signal variations were smaller at the same grinding position, and the effect of the grinding position was less than that for the tailstock spindle. Moreover, positioning an AE sensor on the hydrostatic bearing is considered to provide the characteristics of AE signals specifically focused on the changes in cBN on the grinding wheel surface allowing the surface roughness of the workpiece to be estimated during grinding.

Keywords

• cylindrical grinding
• acoustic emission
• tool condition monitoring
• sensor location
• frequency domain analysis
• adhesive wear