Performance and cost-effectiveness of air disc brakes and air drum brakes for truck semi-trailers in different road and speed conditions

Abstract

This study uses TruckSimTM to model disc brakes and drum brakes on a fully loaded truck semi-trailer to study the performance of each brake type as downgrades and speeds vary. The brake performance is measured based on braking distance. A simplified economic comparison based on life cycle cost analysis to determine which road and vehicle conditions give rise to the cost-effectiveness of disc brakes is performed. The studies suggest that disc brakes shorten braking distances by 10-20%. They also suggest that the percentage reduction in braking distance as speed increases and downgrade gets steeper is approximately 12-19%. Evidence is provided that trucking companies operating their vehicles in steep terrain and at high speeds with disc brakes could benefit from 12-80% in long-term cost savings. Finally, at the societal level, by preventing crashes arising from rear-end collisions and runaway truck incidents, disc brakes save at least $649 million annually.

Keywords

• GSRS
• braking systems
• grades
• speeds
• life cycle cost analysis
• brake torque capacity