Effect of Process Parameter Variation on the Dimensions of Press-Formed Paperboard Trays

Abstract

The dimensional accuracy of packages has a great effect on operation of the production and supply chain. In this research, the dimensional accuracy of trays made of polymer-coated paperboard and the effect of all essential press forming process parameters on outer dimensions of the trays were studied to obtain data for the press forming and lid sealing process optimization and for the forming tool design. Paperboard trays were analysed and measured with a quality monitoring system that includes a smart camera and a backlit table. Trays with varying dimensions were sealed to investigate the effect of the package size and the product weight to the residual oxygen in the package’s headspace gas. Results showed that all heat related parameters, i.e., mould temperatures, dwell time, and pressing speed can be used to adjust the outer dimensions of the paperboard tray. Lid sealing process was found to reduce size of the trays and even out size differences substantially. All produced trays were measured to be bigger both in length and in width compared to the design values of the mould set. Therefore the mould set has to be designed undersized to obtain trays with certain outer dimensions.

Keywords

• Package dimensions
• Tray
• Paperboard
• Pattern recognition
• Press forming
• Modified Atmosphere Packaging