Insight into the Hot Corrosion Behavior of FeMnCrSi/TiC Coatings at 900 °C
Xu Tang,
Lei Li,
Ze Huang,
Jieji Zhou,
Yonghuang Qin,
Shiyang Zhao,
Da Liu,
Zhengbing Xu,
Jianmin Zeng,
Hongqun Tang,
Youbin Wang
Affiliations
Xu Tang
State Key Laboratory of Featured Metal Materials and Life-Cycle Safety for Composite Structures, MOE Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, School of Resources, Environment and Materials, Guangxi University, Nanning 530004, China
Lei Li
State Key Laboratory of Featured Metal Materials and Life-Cycle Safety for Composite Structures, MOE Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, School of Resources, Environment and Materials, Guangxi University, Nanning 530004, China
Ze Huang
State Key Laboratory of Featured Metal Materials and Life-Cycle Safety for Composite Structures, MOE Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, School of Resources, Environment and Materials, Guangxi University, Nanning 530004, China
Jieji Zhou
State Key Laboratory of Featured Metal Materials and Life-Cycle Safety for Composite Structures, MOE Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, School of Resources, Environment and Materials, Guangxi University, Nanning 530004, China
Yonghuang Qin
State Key Laboratory of Featured Metal Materials and Life-Cycle Safety for Composite Structures, MOE Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, School of Resources, Environment and Materials, Guangxi University, Nanning 530004, China
Shiyang Zhao
State Key Laboratory of Featured Metal Materials and Life-Cycle Safety for Composite Structures, MOE Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, School of Resources, Environment and Materials, Guangxi University, Nanning 530004, China
Da Liu
State Key Laboratory of Featured Metal Materials and Life-Cycle Safety for Composite Structures, MOE Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, School of Resources, Environment and Materials, Guangxi University, Nanning 530004, China
Zhengbing Xu
State Key Laboratory of Featured Metal Materials and Life-Cycle Safety for Composite Structures, MOE Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, School of Resources, Environment and Materials, Guangxi University, Nanning 530004, China
Jianmin Zeng
State Key Laboratory of Featured Metal Materials and Life-Cycle Safety for Composite Structures, MOE Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, School of Resources, Environment and Materials, Guangxi University, Nanning 530004, China
Hongqun Tang
State Key Laboratory of Featured Metal Materials and Life-Cycle Safety for Composite Structures, MOE Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, School of Resources, Environment and Materials, Guangxi University, Nanning 530004, China
Youbin Wang
State Key Laboratory of Featured Metal Materials and Life-Cycle Safety for Composite Structures, MOE Key Laboratory of New Processing Technology for Nonferrous Metals and Materials, School of Resources, Environment and Materials, Guangxi University, Nanning 530004, China
This study explores the deposition of an Fe-MnCrSi/TiC coating on 45 steel surfaces using high-velocity arc spraying technology, examining the microstructure and hot corrosion behavior of the resultant layer. The microstructure of the FeMnCrSi/TiC coating primarily consists of an α-Fe (BCC) solid solution, composed of Fe, Mn, Cr, Si, C, and other elements, with a minor presence of β-Fe (FCC) solid-solution phase and unmelted TiC particles. Following 100 h of cyclic 900 °C hot corrosion, Mn on the coating surface preferentially oxidizes, forming a manganese-rich oxide layer. This process reduces the oxygen partial pressure (O2) within the coating, prompting the formation of a dense Cr2O3 layer on the inner side of the oxide layer. Concurrently, the rapid diffusion of Mn and Cr elements triggers the generation of Mn- and Cr-deficient regions at the metal/oxide layer interface, inducing the transformation of the coated metal primary matrix from an FCC + BCC dual phase to an α-Fe (BCC) single phase. After the reaction, the hot corrosion weight gain of the coating reached 12.43 mg/cm2, approximately one-fourteenth of the weight gain of the 45 steel substrates. This weight gain adheres to the parabolic law, suggesting that the FeMnCrSi/TiC coating exhibits excellent corrosion resistance under the given conditions.
