Application of discrete wavelet transform to analysis of cutting forces in turning of composites based on aluminium alloys reinforced with Al2O3 fibres

Abstract

This paper presents the results of experimental tests of the turning of an aluminium composite reinforced with Al2O3 fibres. The tests were carried out using three cutting tools with no cutting fluid and in minimum quantity lubrication (MQL) conditions. The cutting forces were measured. For further analyses the main force component was selected. Its mean values and amplitudes were calculated. Then the registered traces were filtered with Daubechies wavelets. Load constancy factors for the filtered off signals were calculated and compared with the factors calculated from the unfiltered signals. On the basis of this comparison, the level of disturbances and noise during the turning of the aluminium composites was assessed and the effect of the machining conditions on the size of the disturbances was determined. It has been found that the discrete wavelet transform can be a tool aiding the monitoring of the turning of composites.

Keywords

• aluminium composite materials
• cutting force
• discrete wavelet transform
• load constancy
• measurement disturbance