Transforming waste cellulosic fabric dyed with Reactive Yellow C4GL into value textile by a microwave assisted energy efficient system of color stripping

Abstract

A million ton of cotton fabric is wasted during cutting process in garment industry as well as in textile dyeing industry due to faulty dyeing. Color stripping of cotton fabric has become a significant challenge in the textile industry because the harsh chemicals used in chemical stripping processes affects the quality of fabric very badly. Conventional stripping methods lead with severe effects due to prolonged treatment time and high chemical concentrations. Recently, microwave-assisted stripping techniques have been emerged as effective alternatives to improve stripping efficiency. In this research, the developed microwave assisted stripping system is improved by the application of Urea, which is utilized as a microwave absorber to further reduce stripping time, temperature, and chemical concentration kept focus on quality parameters of recycled cotton fabric. This study inspects the efficiency of microwave absorber-assisted alkali hydrolysis and reduction in terms of dye-fabric bond cleavage, chromophores removal, chemical consumption, and processing time and compared with sequential stripping, microwave assisted stripping without absorber and conventional methods. The results indicated that microwave absorber-assisted alkali hydrolysis and reduction achieved 90 % stripping efficiency by using lowest concentrations of chemicals, while sequential stripping yielded a stripping efficiency of 96 %. Similarly, microwave absorber assisted methods resulted in minor loss in tear strength and weight. These outputs highlight the superior performance of microwave absorber-assisted techniques, demonstrating their efficiency, novelty, time-saving nature, and reduced damage compared to other methods.

Keywords

• Microwave radiations
• Microwave absorber
• Sequential stripping
• Energy saving
• Re-dyeability
• Color strength