Molecular Therapy: Methods & Clinical Development (Mar 2023)

Efficient clinical-grade γ-retroviral vector purification by high-speed centrifugation for CAR T cell manufacturing

  • Leila Mekkaoui,
  • Jose G. Tejerizo,
  • Sara Abreu,
  • Lydie Rubat,
  • Aleksandra Nikoniuk,
  • William Macmorland,
  • Claire Horlock,
  • Sofia Matsumoto,
  • Sarah Williams,
  • Koval Smith,
  • Juliet Price,
  • Saket Srivastava,
  • Rehan Hussain,
  • Mohammad Amin Banani,
  • William Day,
  • Elena Stevenson,
  • Meghan Madigan,
  • Jie Chen,
  • Ravin Khinder,
  • Shahed Miah,
  • Simon Walker,
  • Michael Ade-Onojobi,
  • Sabine Domining,
  • James Sillibourne,
  • Marianna Sabatino,
  • Vladimir Slepushkin,
  • Farzin Farzaneh,
  • Martin Pule

Journal volume & issue
Vol. 28
pp. 116 – 128

Abstract

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γ-Retroviral vectors (γ-RV) are powerful tools for gene therapy applications. Current clinical vectors are produced from stable producer cell lines which require minimal further downstream processing, while purification schemes for γ-RV produced by transient transfection have not been thoroughly investigated. We aimed to develop a method to purify transiently produced γ-RV for early clinical studies. Here, we report a simple one-step purification method by high-speed centrifugation for γ-RV produced by transient transfection for clinical application. High-speed centrifugation enabled the concentration of viral titers in the range of 107–108 TU/mL with >80% overall recovery. Analysis of research-grade concentrated vector revealed sufficient reduction in product- and process-related impurities. Furthermore, product characterization of clinical-grade γ-RV by BioReliance demonstrated two-logs lower impurities per transducing unit compared with regulatory authority-approved stable producer cell line vector for clinical application. In terms of CAR T cell manufacturing, clinical-grade γ-RV produced by transient transfection and purified by high-speed centrifugation was similar to γ-RV produced from a clinical-grade stable producer cell line. This method will be of value for studies using γ-RV to bridge vector supply between early- and late-stage clinical trials.

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