Study on Wear Resistance Evolution of Cold-Rolled Strip Flatness Meter Surface-Strengthened Layer

Abstract

Seamless flatness rollers are the core equipment for cold-rolled strip flatness detection. The change in wear resistance of the roller surface-strengthened layer has important guiding significance for the prediction of the roller surface life. The experimental results of the five rounds of friction and wear testing show that the volume–wear rate of the original roller surface is only 1.85 × 10−6 mm3 (N·M)−1. After the first grinding, the wear resistance of the roller surface decreased and the wear rate was approximately 2.76 × 10−6 mm3 (N·M)−1. After the second grinding, the wear morphology, wear rate and wear resistance of the samples in each round showed little difference. The average wear rate in the last three rounds of the test is 3.56 × 10−6 mm3 (N·M)−1 and the wear resistance is significantly lower than that of the previous two rounds of the test. The calculation shows that the original surface wear resistance is 32.92% higher than that of the surface after the first grinding, and the average wear resistance of the surface after the first grinding is 22.59% higher than that of the surface after the second, third and fourth grinding. With long-term use and repeated grinding repair, the roller surface will show a trend of wear resistance decline. When the wear resistance decreases to a certain degree, it will reach a stage of stability. These phenomena provide regular and quantitative references for the study of the life prediction of flatness meter rollers.

Keywords

• thin strip
• flatness meter roller
• strengthened layer thickness
• wear resistance
• volume wear rate